Saeco Digital Wartungshandbuch

Saeco International Group SEPT.: 2003 All parts of the present service manual are the property of Saeco International Group. All rights reserved.

Saeco International Group REV.4 SEPT.2003 CHAPTER 7 FAULT DIAGNOSIS Page 1. Fault detection (Royal Classic) 1 1.1. Does no

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page1/12 1. Fault diagnosis (Royal Classic) 1.1 Machine does not function

7. FAULT DIAGNOSIS ROYAL Page 2/12 REV.5 SEPT.2004 Saeco International Group 1.2. Machine does not function (red LED flashes)

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page3/12 1.3. Machine does not function (red LED lights up)

7. FAULT DIAGNOSIS ROYAL Page 4/12 REV.5 SEPT.2004 Saeco International Group Does coffee have enough f

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page5/12 1.4. Water low (red LED lights up)

7. FAULT DIAGNOSIS ROYAL Page 6/12 REV.5 SEPT.2004 Saeco International Group 1.5. Brewing unit blocked / Gears blocked

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page7/12 2. Fault diagnosis (Magic de luxe, Comfort and Comfort+) 2.1. Machi

ROYAL 2. TECHNICAL DATA Saeco International Group REV.4 SEPT.2003 Page 1/5 1. Technical data (Royal Classic) Royal Classic Technical data Powe

7. FAULT DIAGNOSIS ROYAL Page 8/12 REV.5 SEPT.2004 Saeco International Group 2.2. Machine does not function (Indicator: grinds container not det

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page9/12 2.3. Water low Water low

7. FAULT DIAGNOSIS ROYAL Page 10/12 REV.5 SEPT.2004 Saeco International Group 2.4. De-aerate D

ROYAL 7. FAULT DIAGNOSIS Saeco International Group REV.5 SEPT.2004 Page11/12 2.5 Coffee Beans Low indicator

7. FAULT DIAGNOSIS ROYAL Page 12/12 REV.5 SEPT.2004 Saeco International Group 2.6. Brewing unit blocked / Gears blocked

Saeco International Group REV.4 SEPT.2003 CHAPTER 8 REPAIRS / SERVICE SCHEDULE Page 1. Repairs schedule 1 2. Service sche

ROYAL 8. REPAIR/SERVICE SCHEDULE Saeco International Group REV.4 SEPT.2003 Page 1/2 1. Repairs schedule: The repairs schedule, together with

ROYAL 8. REPAIR/SERVICE SCHEDULE Saeco International Group REV.4 SEPT.2003 Page 2/2 3. Final test: Test Procedure Equipment Instruction Toleran

Saeco International Group REV.4 SEPT.2003 CHAPTER 9 DISASSEMBLY Page 1. Disassemble housing 1 2. Disassembling the electr

2. TECHNICAL DATA ROYAL Page 2/5 REV.4 SEPT.2003 Saeco International Group 2. Technical data (Royal Digital / Exclusive/ Digital Redesign) Roy

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 1/20 1. Disassembly of the housing a) Remove: Driptray, dreg drawer, wate

9. DEMONTAGE ROYAL Seite 2/20 REV.4 SEPT.2003 Saeco International Group e) Release the two hooks by using a screw driver (1).Remove the grinde

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 3/20 2. Disassembling the electronic system a) Number the connections on

9. DISASSEMBLY ROYAL Seite 4/20 REV.4 SEPT.2003 Saeco International Group 3. Disassembling the doser a) Unscrew the doser cover by removing th

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 5/20 c) Using a screwdriver, first push the doser flap out of the open en

9. DISASSEMBLY ROYAL Seite 6/20 REV.4 SEPT.2003 Saeco International Group 4. Disassembling doser switch a) Push the powder coffee compartment

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 7/20 5. Disassembling the grinder a) Turn the grinding adjustment ring (1

9. DISASSEMBLY ROYAL Seite 8/20 REV.4 SEPT.2003 Saeco International Group d) Carefully remove the clutch disc. Fig. 13 e) Remove: Balls,

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 9/20 6. Adjusting the grinder a) Install the grinding ring onto its fitti

ROYAL 2. TECHNICAL DATA Saeco International Group REV.4 SEPT.2003 Page 3/5 3. Technical data (Royal Professional Instant Steam / Cappuccino / Ca

9. DISASSEMBLY ROYAL Seite 10/20 REV.4 SEPT.2003 Saeco International Group c) Turn about 12-14 notches in an anti-clockwise direction and chec

ROYAL 9. DISASSEMBLY Saeco International Group REV.5 SEPT.2004 Seite 11/20 7. Disassembling the grinder motor a) If the motor has to be exchan

9. DISASSEMBLY ROYAL Seite 12/20 REV.4 SEPT.2003 Saeco International Group c) Remove the securing ring if there is one (not in all machines), u

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 13/20 8. Disassembling the instantaneous water heater a) Remove the hose

9. DISASSEMBLY ROYAL Seite 14/20 REV.4 SEPT.2003 Saeco International Group c) Lift the heater out of the machine and exchange parts as necessar

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 15/20 9. Disassembling of the gear a) Remove the housing b) Remove loose

9. DISASSEMBLY ROYAL Seite 16/20 REV.4 SEPT.2003 Saeco International Group e) Replace parts as necessary. f) When replacing the gear wheel ens

ROYAL 9. DISASSEMBLY Saeco International Group REV.4 SEPT.2003 Seite 17/20 10. Assembly/adjustment of instantaneous water heater a) Screw on t

9. DISASSEMBLY ROYAL Seite 18/20 REV.4 SEPT.2003 Saeco International Group 11. Disassembling the pump a) Pull off the adapter angle (1) and pu

ROYAL 9. DEMONTAGE Saeco International Group REV.4 SEPT.2003 Seite 19/20 12. Disassembly System 2 (Rapid steam) a) Loosen nut (1) and remove

2. TECHNICAL DATA ROYAL Page 4/5 REV.4 SEPT.2003 Saeco International Group 4. Technical data (Royal Digital Plus / Professional Rapid Steam / Pr

9. DEMONTAGE ROYAL Seite 20/20 REV.4 SEPT.2003 Saeco International Group c) Lift system two as much as possible and remove the hose (1) from t

Saeco International Group REV.4 SEPT.2003 CHAPTER 10 CIRCUIT DIAGRAMS

ROYAL 2. TECHNICAL DATA Saeco International Group REV.4 SEPT.2003 Page 5/5 5. Technical data (Royal Office) Royal Office Technical data Power

Saeco International Group REV.4 SEPT.2003 CHAPTER 3 OPERATION Page 1. Operation (Royal Classic) 1 1.1. Operating instruction

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 1/25 1. Operation (Royal Classic) 1.1. Operating instructions (quick referenc

3. OPERATION ROYAL 2/25 REV.4 SEPT.2003 Saeco International Group Descale Water hardness Descaling frequency Very hard water (over 21ºdH

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 3/25 2. Operation (Royal Digital / Exclusive / Digital Redesign) 2.1. Operat

3. OPERATION ROYAL 4/25 REV.4 SEPT.2003 Saeco International Group Cleaning Empty dregs drawer Storage capacity of 30 tablespoons (dreg counter r

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 5/25 2.2. User programme (Royal Digital / Exclusive / Digital Redesign) The t

3. OPERATION ROYAL 6/25 REV.4 SEPT.2003 Saeco International Group Item Setting/Indicator Standard Function Heating plate ON/OFF Activate /

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 7/25 3. Operation (Royal Professional Instant Steam / Prof. Redesign / Cappucc

3. OPERATION ROYAL 8/25 REV.4 SEPT.2003 Saeco International Group Action Comments Display 17 Hot water Quantity programme The last programme

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 9/25 Troubleshooting Fault/Indicator Possible cause Remedy Does not function

3. OPERATION ROYAL 10/25 REV.4 SEPT.2003 Saeco International Group - Digital display/indicator - Hot water - Pre-selection powder compartment

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 11/25 Item Setting/Indicator Standard Function System 2 ON/OFF Steam func

Saeco International Group REV.4 SEPT.2003 Table of contents 1. Introduction 2. Technical data 3. Operation 4. Functions

3. OPERATION ROYAL 12/25 REV.4 SEPT.2003 Saeco International Group 4. Operation (Professional Rapid Steam / Coffeebar / Digital Plus) 4.1. Oper

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 13/25 Action Comments Display 17 Hot water Quantity programme The last pro

3. OPERATION ROYAL 14/25 REV.4 SEPT.2003 Saeco International Group Troubleshooting Fault/Indicator Possible cause Remedy Does not function No

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 15/25 4.2. User programme (Royal Professional Rapid Steam / Coffeebar / Digita

3. OPERATION ROYAL 16/25 REV.4 SEPT.2003 Saeco International Group Item Setting/Indicator Standard Function Heating plate ON/OFF Activate /

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 17/25 4.3. Vending menu: Action Procedure Display Enter code Access Confi

3. OPERATION ROYAL 18/25 REV.4 SEPT.2003 Saeco International Group Note: • The vending menu can also be used unsecured (no code entry / sk

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 19/25 5. Operation (Royal Office) 5.1. Operating instructions (quick referenc

3. OPERATION ROYAL 20/25 REV.4 SEPT.2003 Saeco International Group Cleaning Empty dregs drawer Storage capacity of 30 tablespoons (dreg counter

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 21/25 Troubleshooting Fault/Indicator Possible cause Remedy The coffee flows

3. OPERATION ROYAL 22/25 REV.4 SEPT.2003 Saeco International Group 5.2. User programme (Royal Office): Item Setting/Indicator St

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 23/25 Item Setting/Indicator Standard Function Maximum High Medium Low Tempe

3. OPERATION ROYAL 24/25 REV.4 SEPT.2003 Saeco International Group 5.3. Vending menu: Access: In user menu (C+Expresso button+turn on machine),

ROYAL 3. OPERATION Saeco International Group REV.4 SEPT.2003 Page 25/25 Action Procedure Display Change code Code entry Enter required numb

Saeco International Group REV.4 SEPT.2003 CHAPTER 4 FUNCTIONS AND TIMING Page 1. Water system 1 1.1. WSP (R. Classic/Digital/

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 1/22 1. Water system 1.1. Water system (Royal Classic / Digital / Exclu

4. FUNCTION/TIMING ROYAL Page 2/22 REV.4 SEPT.2003 Saeco International Group 1.2. Water system (Royal Digital Plus) Com

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 3/22 1.3. Water system (Royal Professional Rapid Steam / Professional Re

Saeco International Group REV.4 SEPT.2003 CHAPTER 1 INTRODUCTION Page 1. Documents required 1 2. Equipment 1 3. Material 1

4. FUNCTION/TIMING ROYAL Page 4/22 REV.4 SEPT.2003 Saeco International Group 1.4. Water system (Royal Cappuccino / Professional Instant Steam)

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 5/22 Component Function 13 Sensor (KTY) System 2 (steam) Transmits c

4. FUNCTION/TIMING ROYAL Page 6/22 REV.4 SEPT.2003 Saeco International Group 1.5. Water system (Royal Cappuccino Redesign)

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 7/22 Component Function 13 Sensor (KTY) System 2 (steam) Transmits c

4. FUNCTION/TIMING ROYAL Page 8/22 REV.4 SEPT.2003 Saeco International Group 5. Automatic descaling Stage 1)  Solenoid valve EV1: Closed 

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 9/22 1.6. Water system (Royal Coffeebar)

4. FUNCTION/TIMING ROYAL Page 10/22 REV.4 SEPT.2003 Saeco International Group Component Function 14 Sensor (KTY) Pipe heating Transmits curr

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 11/22 1.7. Water system (Office) Component Function 1 Water tan

4. FUNCTION/TIMING ROYAL Page 12/22 REV.4 SEPT.2003 Saeco International Group 2. Electrical system 2.1. CPU – IN / OUT (Royal Classic)

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 13/22 2.2.1. CPU – INPUT (Royal Digital / Exclusive) Component V

4. FUNCTION/TIMING ROYAL Page 14/22 REV.4 SEPT.2003 Saeco International Group 2.2.2. Control panel (Royal Digital / Exclusive) Pump Approx. 19

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 15/22 2.3.1. CPU – INPUT (Royal Cappuccino / Professional Instant Steam)

4. FUNCTION/TIMING ROYAL Page 16/22 REV.4 SEPT.2003 Saeco International Group 2.3.2. Control panel (Royal Cappuccino / Professional Instant Stea

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 17/22 2.4.1. CPU – INPUT (Royal Professional Rapid Steam / Royal Coffeeb

4. FUNCTION/TIMING ROYAL Page 18/22 REV.4 SEPT.2003 Saeco International Group 2.4.2 Control panel (Royal Professional Rapid Steam / Royal Coffee

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 19/22 3. Timing The following time chart indicates the functions of the

4. FUNCTION/TIMING ROYAL Page 20/22 REV.4 SEPT.2003 Saeco International Group Gear Motor Small gear wheel Large gear wheel H

ROYAL 4. FUNCTION/TIMING Saeco International Group REV.4 SEPT.2003 Page 21/22 4.3. Water level indicator The water level in the water tank is

4. FUNCTION/TIMING ROYAL Page 22/22 REV.4 SEPT.2003 Saeco International Group 4.6. Temperature sensor (KTY 10) The temperature sensor is a temp

Saeco International Group REV.4 SEPT.2003 CHAPTER 5 SERVICE PROGRAMME Page 1. Service programme (R. Classic) 1 1.1. Test mod

ROYAL 1. INTRODUCTION Saeco International Group REV.4 SEPT.2003 Page 1/2 1. Documents required The following documents and requirements are nec

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 1/24 1. Service programme (Royal Classic): 1.1. Test mode Access:

5. SERVICE PROGRAMME ROYAL Page 2/24 REV.4 SEPT.2003 Saeco International Group 2. Service programme (Royal Digital / Exclusive / Digital Redesig

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 3/24 Programme table (test menu) Royal Excl./Digital Buttons S1

5. SERVICE PROGRAMME ROYAL Page 4/24 REV.4 SEPT.2003 Saeco International Group Flow rate If the pump is activated during test mode and the hot

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 5/24 2.2. Diagnosis menu (Royal Digital / Exclusive / Digital Redesign

5. SERVICE PROGRAMME ROYAL Page 6/24 REV.4 SEPT.2003 Saeco International Group Function Setting range Increment Comments TEMP. INCREASE °C

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 7/24 3. Service programme (Royal Professional Instant Steam / Cappucci

5. SERVICE PROGRAMME ROYAL Page 8/24 REV.4 SEPT.2003 Saeco International Group Programme table (test menu) Buttons Royal Professional Royal Ca

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 9/24 The upper display line signals the activated microswitch and the

1. INTRODUCTION ROYAL Page 2/2 REV.4 SEPT.2003 Saeco International Group 5. Overview of product range

5. SERVICE PROGRAMME ROYAL Page 10/24 REV.4 SEPT.2003 Saeco International Group 3.2. Diagnosis menu (Royal Professional Instant Steam / Cappucci

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 11/24 Function Setting range Increment Comments NORMAL TEMP. °C

5. SERVICE PROGRAMME ROYAL Page 12/24 REV.4 SEPT.2003 Saeco International Group Function Setting range Increment Comments TOTAL WATER...S2 (m

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 13/24 Function Setting range Increment Comments WATER RESERVE STOP N

5. SERVICE PROGRAMME ROYAL Page 14/24 REV.4 SEPT.2003 Saeco International Group 4. Service programme (Royal Professional Rapid Steam / Coffeebar

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 15/24 Access (Digital Plus): Access the service programme from t

5. SERVICE PROGRAMME ROYAL Page 16/24 REV.4 SEPT.2003 Saeco International Group Buttons S1 S2 S3 S4 S5 S6 S7 Magnet valve Cappucci

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 17/24 Flow rate: If the pump is activated during test mode and the ho

5. SERVICE PROGRAMME ROYAL Page 18/24 REV.4 SEPT.2003 Saeco International Group 4.2. Diagnosis menu (Royal Professional Rapid Steam / Coffeebar

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 19/24 Function Setting range Increment Comments NORMAL TEMP. °C

Saeco International Group REV.4 SEPT.2003 CHAPTER 2 TECHNICAL DATA Page 1. Technical Data Royal (Classic) 1 2. Techni

5. SERVICE PROGRAMME ROYAL Page 20/24 REV.4 SEPT.2003 Saeco International Group Function Setting range Increment Comments TOTAL WATER...S2 (m

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 21/24 5. Service programme (Royal Office) 5.1. Test mode Access (Roy

5. SERVICE PROGRAMME ROYAL Page 22/24 REV.4 SEPT.2003 Saeco International Group All CPU input signals from the control board appear in the seco

ROYAL 5. SERVICE PROGRAMME Saeco International Group REV.4 SEPT.2003 Page 23/24 5.2. Diagnosis menu (Royal Office) The values below can be read

5. SERVICE PROGRAMME ROYAL Page 24/24 REV.4 SEPT.2003 Saeco International Group Function Setting range Increment Comments GRINDS COUNTER

Saeco International Group REV.4 SEPT.2003 CHAPTER 6 FAULTS Page 1. Faults 1

ROYAL 6. FAULTS Saeco International Group REV.4 SEPT.2003 Page 1/3 1. Faults: The following table indicates the most common faults, listed by c

6. FAULTS ROYAL Page 2/3 REV.4 SEPT.2003 Saeco International Group Part Fault Cause Coffee too strong / flows too slowly Grinding set too fi

ROYAL 6. FAULTS Saeco International Group REV.4 SEPT.2003 Page 3/3 Part Fault Cause Varying cup filling volume Overpressure valve More wat